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塑 膠 圖 面 標 準

.圖面基本內容(附圖例)

1.      新的塑膠零件全部用Pro/E 3D繪製

   用於生產或者開模的塑膠零件3D圖應該預先設定好分模面,並完成相關拔模角繪製.完成所有必要倒角繪製.

 

2.      所有用於生產或者開模的塑膠零件必須同時具有2D圖以表達設計重點及一些非圖形信息(2D,3D圖應該保持關聯)

2.1  2D圖應該使用一定數量的視圖、剖視圖、放大圖,以清楚表達一些設計重點部位.

2.2  2D圖應該加上必要的尺寸,主要是長、寬、高尺寸、有公差要求的尺寸,以方便制造及檢驗(重點尺寸要用方框標示出來)

2.3 應該表達分模主要方向、位置、形狀

2.4 應該表示出各表面(包括可見表面、隱藏表面、貼標表面)處理方式SPI# 或 MT#(參考以前經驗及SPI MT樣板手冊)

2.5 應該表示出材質(用代號表示,參照附表)

2.6 應該表示出未注圓角(最小0.5MM), 未注拔模角(最小0.25~1),未注公差(SPI標準)

2.7應該表示出版次及修改情況(2D REVISION,3D VERSION)

2.8應該表示出基本壁厚            

2.9 應該表示出体積:立方毫米

 

.常用資料

1.      各項要求用插入塊的方式完成(塊名及塊圖例見標注規範中附表)

   

2.      常用塑料材料推荐壁厚

   

材質

壁厚(mm)

PP

2.5

PA6

2.8~3.0

PA66

2.8~3.0

ABS

2.5

POM

2.5

PE

2.0

PC

2.5

PMMA  

2.5

 

 

3.      常用塑膠材料分類表:(塑膠材料也可到Microft outlook中工程部公用資料夾中查取)

  

MATERIAL CODE

MATERIAL SPECIFICATION

AB01

 ABS

AB02

 ABS Cycolac T; Taitalac 1000; Polylac PA-717C

AB03

 ABS Dow Magnum 9010

AB04

 ABS Polylac PA-765B

AB05

ABS Cycoloy C2800

AB06

ABS Transparent TR-558A

AC01

 Acrylic Cyrolite GS-90

AT01

 Acetal Kepital FU2020; Celcon TX 90 PLUS

AT02

 Acetal Kepital FU2020;

AT03

 Acetal Celcon M90

AT04

 Acetal Du Pont Delrin 100 or 100P

AT05

 Acetal Celcon M270

AT06

 Acetal

AT07

 Acetal Celcon MC90

AT08

 Acetal Celcon M90; Delrin 500P

AT09

 Acetal Celcon  M25

AT10

 Acetal Celcon Acetal Copolymer LW90S2

AT11

 Acetal Copolymer Duracon TD-5M:Kepital FU2020;
Celcon TX90 PLUS

AT12

 Acetal lupital F2003

AT13

Acetal Formosacon F#090

EV01

 EVA UE 655-000

EV02

 EVA Foam UE630 

Density: 0.937 gm/cu cm 

Hardness:  60 Type A (60/A) Durometer

EV03

 EVA

NY01

 Nylon 6 UBE 1013NW8; Du Pont Zytel 7331F NC10; or Toray 1017

NY02

 Nylon 66 Du Pont Zytel 101L

NY03

 Glass Filled Nylon Celstran N6G50-01-4

NY04

 Nylon 66 DuPont Zytel ST801 NC010

NY05

 Nylon 6

NY06

 Nylon 66

NY07

 Nylon 66 Celanese Grade 1003-11

NY08

 Nylon 6 Nucleated Michael Day N60N45L

NY09

 Nylon 66  13% Glass fill

NY10

 Nylon 6  Blend  40% Nytex Nyloy NS-0300N, 60% UBE 1013NW8

NY11

 Nylon 6/6  Celanese Nylon 7020

NY12

Nylon66/Polyamide Zytel 101 NC010 DAM

PC01

 Polycarbonate

PE01

 High density polyethylene 0.952 density or higher Mobil HMA-047

PE02

 Low density polyethylene

PE03

 Low density polyethylene Bapolene Grade 2180

PE04

 High density polyethylene - blow molded

PE05

 Low density polyethylene with 50% ethylene vinyl acetate

PE06

 High density polyethylene Phillips 5502

PE07

High density polyethylene Rotathene LH606

PE08

High density polyethylene El-lene H5814J(60%)with EVA Nipoflex(40%)

High density polyethylene Hyundai Seetee HDPECJ870(60%) with EVA Evathene(40%)

 High density polyethylene ladene M200056(60%) with EVA  Evathene(40%)

PE09

Low density polyethylene UBE J5019(70%) with EVA (30%)

PE10

High density polyethylene Ladene M200056

PE11

Low density polyethylene Taisox 6534F

PE12

High density polyethylene Ladene B5429

PP01

Copolymer polypropylene 1.0 

1.0 ft-lbf/in. notched izod or higher 

160,000 psi flexural modulus or higher 

3,500 psi yield strength or higher

PP02

Copolymer polypropylenes 1.4 ft-lbf/in. notched izod or higher 

Huntsman P6M5Z-008; 

Amoco 3638                   

PP03

 Copolymer polypropylene Aristech TI-6120-BN;
Pro Fax 7633  (Car seat PP)

PP04

 Calcium filled polypropylene

PP05

 Homopolymer polypropylene Epsilon 1120 Z

PP06

 Copolymer polypropylene Montell SG702; DOW C702-20

PP07

 Copolymer polypropylene Thai Petrochemical PP2300LC

PP08

 Copolymer polypropylene ProFax 7633 (Wonderland PP for PnP & Stroller)

PP09

 Homopolymer polypropylene

PP10

 Copolymer Polypropylene Taiwan Polypropylene Co. Ltd. SJ3003

PP11

 Copolymer Polypropylene Amoco 3638

PP12

Copolymer Polypropylene Carbide 7C54;

PP13

Copolymer Polypropylene Profax 7533

PP14

Copolymer Polypropylene Profax ST868M

PP15

Copolymer Polypropylene Samsung RB210

PP16

Translucent Polypropylene confidential custom blend

PP17

Translucent Polypropylene confidential custom blend

PP18

Copolymer Polypropylene Cosmoplene AS164

Copolymer Polypropylene Exxon  PP7032E2

Copolymer Polypropylene Pro-Fax 7633

PP19

Copolymer Polypropylene Profax SF-7351

PP20

Blow-molded Polypropylene Topilene J340

PR01

Polyester Durastar Polymer DS2010 Natural

PS01

High impact polystyrene

PS02

Super high impact polystyrene

PS03

 Super high impact polysytrene Huntsman 840 Grade

PS04

Copolymer Styrene-Butadiene Phillips K-Resin KR03

PS05

Expanded polystyrene and polyethylene blend Piocelan

PV01

PVC

PV02

PVC - Stiff PVC

RU01

Rubber Nitrile Foam 

Density 10.0 - 12.5 lbs/cu. ft 

Shore Hardness 55/65  00 

Compression Deflection (25%)  5-9 lbs/sq.in. 

*ASTM D1056 Specification SBE 42 Foam must meet fire retardant standard.

RU02

 Same as RU01 except: 

Density 21.9 - 28.1 lbs/cu.ft. 

RU03

 Same as RU01 except: 

Density 12-14 lbs/cu. ft.

TP01

Thermoplastic Elastomer Sarlink 3160N-43, Eureka Ind.
AG-65

TP02

Thermoplastic Elastomer Sarlink 4155N

TP03

Thermoplastic Elastomer Santoprene 201-64

TP04

Thermoplastic Elastomer Sarlink 3135, Eureka Ind. AG-45

TP05

Thermoplastic Elastomer

TP06

Thermoplastic Elastomer Alcryn 2070NC

TP07

Thermoplastic Rubber Eureka AT-55

TP08

Thermoplastic Elastomer Santoprene Rubber 8211-45W237;Sarlink 3135

Eureka Ind.AG-45

TP09

Thermoplastic Elastomer Eureka TPE AT-75

TP10

TPV Elastomer Alloy Versalloy XL 9055X-1

VI01

 Vinyl

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4.      塑膠圖面常用注釋(中英文對照):



中文

英文

備注

1)框起來的尺寸必須進行檢驗

BOXED DIMENSIONS MUST BE MONITORED FOR QUALITY ASSURANCE

 

2)材質:用代號表示

MATERIAL NYLON–MUST MEET

GRACO SPEC NY02

見材料分類表

(GRACO除外)

3)表面處理:SPI# 或 MT# 或相當等級

EXTURE SPI OR MTOR EQUIVALENT

 

4)平均壁厚

NOMINAL WALL THICKNESS

 

5)体積:立方毫米

VOLUME(CUBIC MM)

 

6)圓角半徑:除非特殊標注, 一般銳邊圓角半徑為R0.5MM

RADII SHARP EDGES ARE ASSUMED TO BE R0.5 EXCEPT AS SPECIFIED

 

7)拔模角:未注拔模角:0.5°

DRAFT: UNLESS OTHERWISE SPECIFIED 0.5°

 

8)公差:除非特殊標注, 公差均依SPI標準.  例外:拔模角及角度公差:

± 0.25°

TOL SPECIFIEDCONFORM TO THE ERANCES UNLESS OTHERWISE COMMERCIAL GUIDELINES IN SPI S STANDARDS AND PRACTICES OF PLASTICS MOLDERS FOR THE SPECIFIED MATERIALEXCEPTIONDRAFT AND ANGLES ± 0.25

 

9)半圓

FULL RADII

 

10)無拔模角

NO DRAFT

 

11)高亮顯示區域用滑塊

HIGHLITED AREA TO BE INSERTABLE AREA FOR PARTS SEE TABLE BELOW

 

12)粗線區域內表面處理為XXXX

TEXTURED  AREA WITHIN BOLD LINES TO BE XXXX

 

13)通孔

THRU HOLE

 

14)滑塊做成一整体且用銅合金材質制做

THIS INSERT MUST BE INTEGRAL AND MUST BE MADE BY BERALOY

 

15)()

WITH (NO)HOLE

 

16)()

WITH (NO)RIB

 

 

 

 

 

.塑膠零件報價時常用格式

1.      標明圖號、圖名、數量、材質、体積

2.      附塑膠彩圖

3.      word,橫向排版,每頁排4個零件,所有零件大小均勻

4.      必須注明報价型號

附報價格式圖例

 

 
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